FDI Design Examples

Wireless Communications

  • Three angled views of an FM radio for in-ear usage
    Digital FM Radio

    Digital FM tuner with bluetooth style headset for InUrEar use:

    • Pre-set for two frequencies & four volume levels
    • Disposable high volume design
    • Unit and batteries can be recycled
    • Integrated antenna
    • RoHS Compliant
    • Ideal for sporting events like the PGA
    • Also great for event radio, festivals, and more!

  • Photograph of front and back sides of a small credit-card sized circuit board or card, with chips from Philips and Siemens
    GPS Card for AVL

    This 12 V vehicle powered unit is credit-card sized and even with the integrated battery pack is less than 2 cm thick. The main board contains an integrated ARM7 processor, SRAM, Flash, a full featured GPS receiver and a SIM socket. The plug-in module provides GSM/GPRS communications. This unit allows precise tracking of vehicles or other assets in a portable, cost effective platform.

  • Photograph of a Bluetooth demo board
    Bluetooth 1SPP Demo

    This kit implements a Bluetooth Serial Port Profile (SPP) and can be used to wirelessly transfer data between systems. The Bluetooth protocol stack runs on the BGB203 processor, rather than on the host's processor, so it minimizes host overhead. The host accesses the firmware via a physical UART interface that can be configured for a variety of characteristics.

    The BGB203 is a second-generation System-in-Package (SiP) solution for Bluetooth 2.0 wireless connectivity. It provides complete, plug-and-play Bluetooth 2.0 operation in a low-cost package that measures only 49 mm2.

  • Photograph of an emergency alert radio
    Emergency Alert Radio

    This radio expands the basic weather alert radio function to support customized alert capabilities for emergency notification of chemical spills, radiation leaks, etc. The radio supports UHF/VHF and both wide- or narrow-band operation, and battery backup allows operation during extended power outages. The radios can be activated by individual serial number, group code, county, and/or region.

  • Photograph of an emergency radio printed circuit board
    Emergency Alert PCBA

    VHF-band, software-tunable receiver with multifunction decode for AFSK, EAS, DTMF, and two-tone. Low-cost implementation with microcontroller, surface mount, and two-layer PCB. Designed for high volume manufacturing with in-circuit test access, with on-board shielding capability to reduce high-frequency emissions when required.

Wired Communications

  • Photograph of a plastic box with connectors
    Portable COM Unit

    Portable, rugged, battery powered communications box supports interface to various off-the-shelf standard sensors and communications interfaces. The unit uses a MPC8349 PowerQUICCII and provides up to 8 high-speed USB 2.0 interfaces, up to 8 10/100 Ethernet interfaces and up to 8 FireWire (IEEE1394A) interfaces.

    Field upgrades are easily accomplished via the standard CompactFlash card socket and options are available for external AC power. Dual battery trays allow for hot swapping of batteries while the unit is operational. FDI designed all the electronics, provided software running under GHS Integrity OS and designed custom mechanicals and plastics.

  • Photograph of an Agere-branded Ethernet switch
    8-Port GigE Switch

    This design provides a single-chip eight-port switch implementation. The layout was optimized for an ultra-low-cost two-layer PCB.

    The device’s ARM7 core supports full JTAG development, and includes a serial port for optional communications alternatives.

  • Photograph of ExpressCard with Agere’s logo
    ExpressCard Gigabit Ethernet Converter

    This Gigabit Ethernet ExpressCard for notebook PCs allows Win2K/XP notebooks with an ExpressCard slot to connect to Ethernet 10/100Base-TX or 1000Base-T networks.

    This SMT assembly is packaged in a custom-tooled plastic and aluminum housing, and is available with customer-specific labels and printing. ODM and retail versions of this design were produced by FDI.

  • Photograph of packaged ExpressCard
    Agere ExpressCard

    The ODM version of the product was done specifically for Agere Systems. Note the customer-specific labels and printing, and the clamshell packaging suitable for retail distribution.

  • Photograph of packaged USB-to-Ethernet converter
    USB2.0 to Gigabit Ethernet Converter

    This USB 2.0 to gigabit Ethernet Converter turns any USB 2.0 port into a gigabit Ethernet LAN connection. This allows any Windows 2000/XP PC with a USB port to connect to an Ethernet 10/100BASE-TX or 1000Base-T network, up to USB 2.0’s maximum data rate of 480Mbps.

    The double-sided active SMT assembly is packaged in a custom-tooled injection-molded plastic housing and is available with customer-specific labels and pad printing. ODM and retail versions of this design were produced by FDI.

  • Photograph of a circuit board
    I/O Processing Unit

    This I/O processing unit (IPU) uses Freescale’s MPC8349 PowerPC chip at 533MHz. The design provides significant processing power for use in a range of data collection and analysis applications. Interfaces include gigabit Ethernet, two USB 2.0 ports, two FireWire (IEEE1394A) ports, and a CompactFlash socket. It holds up to 1GB of DDR RAM, and has a real-time clock and a system monitor.

    Dual 7.5 V NiMH battery packs power the IPU, which is an eight-layer PCB with significant matched-length traces and micro-vias.

  • Photograph of a circuit board for 8-port power over gigabit Ethernet
    8-port Gigabit Power-over-Ethernet Switch

    This 8-port gigabit Ethernet switch has 4 POE (Power Over Ethernet) ports and uses an external ARM7 processor. The POE circuitry is based on a PowerDsine implementation and is 802.3af compliant. The switch is capable of functioning as a PD (Powered Device), allowing operation without external power. The PCB assembly was designed to fit into an existing customer enclosure.

Embedded Control

  • Photograph of a circular circuit board
    BDM1.8T

    This brushless DC motor controller has PWM sensorless control and an on-board three-phase motor driver. The unit is capable of operating both forward and reverse directions over input voltages ranging from 12 V to 24 V DC, and has adjustable-speed control and over-current-limit protection. This particular design moves fluids through a closed-loop system for cooling purposes.

  • Photograph of a pair of panel controlling a light switch via a circuit board
    Intelligent Light Lift

    This intelligent Light Lift provides full control for a 120 V or 277 V AC motor capable of lifting up to 1500 lbs. The attractive switch plate mounts in any standard 1U gang box and provides user programmable “up” and “down” thresholds that are non-volatile even when AC power is lost. The unit also provides an audible alert for activity or errors. The membrane keypad with embedded LEDs and the switch plate were custom tooled for this application.

  • Photograph of a pair of circuit boards
    Dual Motor Control and Bar Code Scanner

    The dual motor control board handles four DC motors and eight sensors for a any “fixed card” type application. The FLASH microcontroller allows software updates to be downloaded in real time. The dual fully integrated bar code scanners and software support allow real-time bar code reading and verification of cards as they are dispensed. Card loading and service is fully automated.

  • Photograph of a circuit board
    Portable Oxygen Concentrator Controller

    This microcontroller-based design controls an ultra-high efficiency, 30 V BLDC compressor motor, a 12 V stepper motor, a variable voltage proportional valve, a digital (on/off) valve, and monitors three different precision air pressure sensors. It includes battery backed RTC & RAM and supports remote debug and downloadable application firmware updates in FLASH.

Development Kits and Tools

  • Photograph of a circuit board with an instruction manual
    Design kit for combined Renesas SH7216 microcontroller with Micriµm real-time kernel

    In only three months, FDI provided the hardware design, quick-turn prototypes and software testing to enable this kit to be developed on time and on budget. FDI also procured all of the material and produced 1,000 fully tested kits to meet extremely tight trade show and end of fiscal year schedules.

  • Photograph of a LPC2478-based SOMDIMM
    LPC2478 SOM DIMM Module

    The LPC2478 SOM DIMM single-board computer module provides a quick, easy ARM-based solution using NXP’s LPC2478. The board has 512KB of Internal FLASH, 96KB of Internal SRAM, and 8MB of External SDRAM, and 10/100 Ethernet, with a MicroSD memory socket for additional expansion.

    The SOM DIMM module uses the industry-standard 200-pin SODIMM interface.

  • Photograph of a LPC3180-based SOMDIMM
    NXP LPC3180 ARM9 Development Kit

    The NXP LPC3180 ARM9 Development Kit provides a stable platform for building powerful user applications within the ARM9 Linux environment. The board provides an embedded Linux development environment supporting mobile technologies such as 802.11b/g WiFi, Bluetooth, USB 2.0, and SD cards.

  • Photograph of a Freescale PowerPC-based processor board, front and back views
    PowerPC Processor Board

    The MPC852T Processor Board is a highly integrated single-board computer based on the Freescale MPC852T PowerPC processor, which supports 50, 75 and 100MHz processor speeds. The board includes 2MB or 4MB of FLASH memory and 8MB SDRAM and uses two 120-pin connectors to provide standard I/O functions such as address/data bus, serial port, MII, JTAG, SPI, etc. The board operates from a single 5 VDC input at 1 A and the board dimensions are only 2.125" x 3.370".

  • Photograph of a USB in-circuit programmer
    USB In-Circuit Programmers

    FDI produces several models of USB in-circuit programmers. Pictured are the USB-ICP-80C51ISP for NXP 80C51 microcontrollers, the USB-ICP-LPC2K for NXP ARM7 LPC2xxx microcontrollers, and the USB-ICP-LPC9XX for NXP microcontroller families such as the LPC9xx.

    A small connector is all that is needed to interface your application to the USB-ICP programmer, and it works with NXP’s free Flash Magic software.